Machine Tool

First month after graduation in 1995, I am a Sales Engineer of Machine Tool at PT. Super Adi Teknik. We sell many brand of machine tool such as Kitamura for CNC Milling Machine

A machine tool is a powered mechanical device, typically used to fabricate metal components of machines by the selective removal of metal. The term machine tool is usually reserved for tools that used a power source other than human movement, but they can be powered by people if appropriately set up. Many historians of technology consider that the true machine tools were born when direct human involvement was removed from the shaping or stamping process of the different kinds of tools. For instance, they consider that lathe machine tools were invented around 1751 by Jacques de Vaucanson because he was the first to mount the cutting instrument on a mechanically adjustable head, taking it out of the hands of the operator.
Machine tools can be powered from a variety of sources. Human and animal power are options, as is energy captured through the use of waterwheels. However, machine tools really began to develop after the development of the steam engine, leading to the Industrial Revolution. Today, most are powered by electricity.
Machine tools can be operated manually, or under automatic control. Early machines used flywheels to stabilize their motion and had complex systems of gears and levers to control the machine and the piece being worked on. Soon after World War II, the NC, or numerical control, machine was developed. NC machines used a series of numbers punched on paper tape or punch cards to control their motion. In the 1960s, computers were added to give even more flexibility to the process. Such machines became known as CNC, or computer numerical control, machines. NC and CNC machines could precisely repeat sequences over and over, and could produce much more complex pieces than even the most skilled tool operators.
Before long, the machines could automatically change the specific cutting and shaping tools that were being used.

For example, a drill machine might contain a magazine with a variety of drill bits for producing holes of various sizes. Previously, either machine operators would usually have to manually change the bit or move the work piece to another station to perform these different operations. The next logical step was to combine several different machine tools together, all under computer control. These are known as machine centers, and have dramatically changed the way parts are made.

Today, it is possible to design a complex part on a computer, put a bar or rod into a machine center, and have a finished part within a matter of minutes.

Examples of machine tools are:

- Broach

• - Drill (like mill, but optimized to make holes)
• - Gear shaper
• - Hobbing machine
• - Lathe (work rotates, single-edge cutter is fixed)
• - Milling machine (work is fixed, multi-edge cutter rotates)
• - Shaper Stewart platform mills
• - Grinders

When fabricating or shaping parts, several techniques are used to remove unwanted metal. Among these are:

• EDM (electrical discharge machining)
• Grinding
• Multiple edge cutting tools
• Single edge cutting tools

Other techniques are used to add desired material. Devices that fabricate components by selective addition of material are called rapid prototyping machines.

Workshop with various Machine Tool

High Tech 5 Axis Machine

Knuckle Washing Machine

I'm not realize how important cascade method to solve pneumatic problem untill i have a case . While ago i'm just ordinary student on Swiss Project in Politechnic for Mechanicin Bandung. I like technic but for study theoritically that a part i'm too lazy for. When i follow pneumatic lesson i like it but theoritically i don't catch it too much.

Eleven years later i must open my pneumatic book again.

My customer Tsuzuki Asama need a washing machine to wash off the car's component name is knuckle.After pass several cnc machine process that part must be washed through water contain anti rust agent. The part put in tray and that tray is moving up and down actionmoved by pneumatic cylinder.They want that machine is fully pneumatic without electric component.

Here is the challenge.

The action can be controlled, timing, how many times up and down action how deep is down level and other thing without use PLC.That is easy for professional but for me..feuwww.I try to design pneumatical scheme for that and try and try again. But stillcan not work. Then i open my lesson book about automation. I read again because already 11 years ago that i never read it well. And then i found about cascade method but still i can't understand it. After read well in a hour i found usage of motion diagram and control diagram are solve my problem.